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Chicago’s First Distillery Breaks All Rules

July 9, 2015 · Updated June 27, 2026 · 7 min read

CrushBrew Editorial  ·  Craft Spirits  ·  8 min read

Chicago had not been home to a distillery for more than a century when KOVAL opened in 2008. From the start, it set out to do more than make good spirits: it would make them organic, kosher, and entirely by hand. We talked with Becky Schultz, communications coordinator at KOVAL Distillery, about the city’s first distillery since the mid-1800s and why the team takes risks with flavor, grain, and texture.

Key Takeaways

A Chicago first — KOVAL, founded in 2008, was the first distillery to open in Chicago since the mid-1800s.

Organic and kosher — Every spirit is certified organic and kosher and made from scratch, grain to bottle.

Heart cut only — KOVAL uses only the purest “heart” of the distillate for a smoother, cleaner spirit.

Single barrel — Each bottle comes from one barrel, never blended, with a barrel number on the label.

Unusual grains — KOVAL was the first distillery to make a whiskey from millet, an ancient grain.

In This Article

A Chicago landmark
The name
Grain to bottle
Heart cut & single barrel
Millet whiskey
FAQ
Quick reference

What is KOVAL, and why is it a Chicago landmark?

KOVAL Distillery opened in 2008 as the first distillery in Chicago since the mid-1800s, the work of husband-and-wife founders Robert Birnecker and Sonat Birnecker Hart, who left careers in academia and government to build it. Getting there took some doing. Part of the gap was legal: Sonat Birnecker Hart had to lobby in Springfield to change Illinois law so the distillery could sell its products on site and offer samples during tours. The rest was simply timing, since craft distilling was barely a movement yet.

The scale of that shift is striking. When KOVAL started, there were only around 60 craft distilleries in the country; today there are well over 2,000, and the Birneckers helped build much of that growth, training thousands of aspiring distillers and helping set up more than 190 distilleries worldwide through their consulting work. KOVAL itself has grown into one of the largest independent, woman-owned craft distilleries in the US.

“We wouldn’t want to produce spirits anywhere but Chicago, a city built on industry.”

— Becky Schultz, communications coordinator, KOVAL Distillery

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Where does the name KOVAL come from?

KOVAL translates to “blacksmith” in several Eastern European languages, but in Yiddish it carries a second meaning: “black sheep,” or someone who forges ahead and does something out of the ordinary. Sonat’s great-grandfather earned the nickname Koval when he left Vienna for Chicago as a teenager in the early 1900s to start a business, not far from where the distillery sits today.

There is a second thread, too. The surname of Robert’s grandfather, who taught him to distill, was Schmid, German for “smith.” Choosing KOVAL let the couple honor both families at once, and it spoke to their own story: leaving settled careers, moving to Chicago, and building something from scratch.

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What does “grain-to-bottle” mean, and why local organic farmers?

KOVAL aims to make the cleanest, freshest products it can, and that starts with the grain. The Midwest is home to a co-op of organic farms, and KOVAL contracts with them rather than buying pre-made neutral spirits to bottle, as much of the industry does. Every choice in the process, from grain to bottle, is intentional, and each step is handled in-house in Chicago.

From Grain to Bottle
Grain — KOVAL contracts local Midwest organic farmers to grow the grain.
Mill & mash — The grain is milled and mashed on site in Chicago.
Distill — The spirit is distilled, and only the pure “heart cut” is kept.
Age — The distillate ages in new 30-gallon charred American oak barrels.
Bottle — Each barrel is bottled on its own as a single-barrel release, traceable to its grain.

Because every step is logged and certified organic and kosher, a bottle of KOVAL can be traced back not only to the individual barrel it was aged in, but to the original shipment of grain it was made from.

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What are KOVAL’s “heart cut” and single-barrel methods?

Two choices define the way KOVAL’s spirits taste. The first is using only the heart cut of the distillate. The second is bottling every release as a single barrel.

Core Concept

The Heart Cut

The “heart cut” is the pure middle portion of a distillation run, separated from the early “heads” and the late “tails.” KOVAL keeps only this heart cut, which gives a smoother, cleaner, more grain-forward spirit, without the bite you can taste when the tails are mixed in.

Definition

Single Barrel

A single-barrel whiskey is filled from one individual barrel, with nothing blended in. Every bottle of KOVAL carries a barrel number on the back label, and the distillery never reuses its barrels, so each bottle can be traced to its barrel and the grain that made it.

Together, the methods do two things. The heart cut keeps the spirit clean and grain-forward, and the single-barrel approach keeps flavor and color consistent while letting a curious drinker trace a bottle all the way back to the field. It is a level of transparency few distilleries offer.

· ◆ ·

What makes KOVAL’s millet whiskey special?

Millet is an ancient grain, long used to make spirits in places like Nepal, but KOVAL was the first distillery to make a whiskey from it. As a lighter cereal grain, millet gives the whiskey notes of nut and vanilla and a bright finish.

Definition

Millet Whiskey

Millet whiskey is made from millet, an ancient, gluten-free grain used to make spirits in parts of Asia and Africa. KOVAL was the first distillery to make a whiskey from it. Lighter than corn or rye, millet gives notes of nut and vanilla with a bright finish, and KOVAL also blends it with corn in its Bourbon.

Millet turns up in KOVAL’s Bourbon, too, where it replaces the rye or wheat most bourbons use as a secondary grain alongside corn, lending natural sweetness and a creamy texture. It fits the distillery’s habit of reaching for unusual grains: most of its whiskeys differ from one another only in the grain that goes in.

KOVAL Single-Barrel Whiskeys by Grain

Whiskey Grain
Bourbon Corn and millet (roughly 51% corn, 49% millet).
Rye 100% rye.
Oat 100% oat.
Four Grain Oat, malted barley, rye, and wheat.
Millet 100% millet, the first American millet whiskey.

Frequently Asked Questions About KOVAL Distillery

KOVAL Distillery: Common Questions Answered

What is KOVAL Distillery?

KOVAL is a craft distillery in Chicago’s Ravenswood neighborhood, founded in 2008 by Robert Birnecker and Sonat Birnecker Hart. It was the first distillery to open in Chicago since the mid-1800s, and it makes organic, kosher-certified spirits entirely from scratch, from grain to bottle. KOVAL is known for its single-barrel whiskeys, its “heart cut” distilling style, and its use of unusual grains. The husband-and-wife founders left academic and government careers to start it, and it has grown into one of the largest independent, woman-owned craft distilleries in the US.

Where does the name KOVAL come from?

KOVAL means “blacksmith” in several Eastern European languages, and in Yiddish it can also mean “black sheep,” or someone who forges ahead. Sonat Birnecker Hart’s great-grandfather earned the nickname Koval when he left Vienna for Chicago as a teenager in the early 1900s to start a business, not far from where the distillery stands today. Robert Birnecker’s grandfather, who taught him to distill, had the surname Schmid, German for “smith.” The founders chose KOVAL to honor both families, and to reflect their own leap into something new.

What does “grain-to-bottle” mean at KOVAL?

Grain-to-bottle means KOVAL handles every step of making its spirits in-house, rather than buying pre-made neutral spirits and bottling them, as many brands do. KOVAL contracts local Midwest organic farmers to grow the grain, then mills, mashes, distills, ages, and bottles on site in Chicago. Everything is certified organic and kosher. Because each step is logged, every bottle can be traced back to the specific barrel and even the shipment of grain it came from. The approach is rooted in the founders’ belief that the best spirits start with the best ingredients.

What are KOVAL’s “heart cut” and single-barrel methods?

The “heart cut” is the purest middle portion of the distillate, which KOVAL separates from the early “heads” and late “tails.” Using only the heart cut gives a smoother, cleaner, more grain-forward spirit, without the harsh bite that comes when the tails are mixed in. KOVAL is also single barrel: every bottle is filled from one individual barrel, with no blending, and each carries a barrel number on the label. The distillery never reuses its barrels, which helps keep flavor and color consistent and makes each bottle traceable.

What makes KOVAL’s millet whiskey special?

Millet is an ancient grain long used to make spirits in places like Nepal, but KOVAL was the first distillery to make a whiskey from it. As a lighter cereal grain, millet gives the whiskey notes of nut and vanilla with a bright finish. KOVAL also uses millet in its Bourbon, where it replaces the rye or wheat most bourbons use as a secondary grain alongside corn, adding natural sweetness and a creamy texture. Millet is naturally gluten-free and a hardy, regenerative crop, which fits KOVAL’s focus on unusual, thoughtful grains.

Can you visit KOVAL Distillery?

Yes. KOVAL is at 4241 North Ravenswood Avenue in Chicago, in a stretch of Ravenswood sometimes called Malt Row. The distillery offers tours, tastings, and classes, where visitors can sample its organic whiskeys and liqueurs and learn how the spirits are made. Reservations are recommended, since the space is intimate, so it is best to check current hours and book ahead. KOVAL’s spirits are also sold widely, in dozens of US markets and many countries abroad.

🥃 KOVAL Distillery at a Glance

Key facts about the distillery, its people, and its spirits.

Detail Information
Founded 2008, by Robert Birnecker and Sonat Birnecker Hart, in Chicago.
Distinction The first distillery in Chicago since the mid-1800s.
Founders Robert Birnecker (CEO and master distiller) and Sonat Birnecker Hart (president), who left academic and government careers.
Location 4241 N Ravenswood Ave, in Chicago’s Ravenswood (Malt Row).
Certifications Certified organic and kosher; made grain to bottle.
Signature methods “Heart cut” distilling and single-barrel bottling.
Known for Single-barrel whiskeys from unusual grains, including the first American millet whiskey; also gin, liqueurs, brandies, and vodka.
Visiting Tours, tastings, and classes; reservations recommended.
Online koval-distillery.com
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