Chicago’s First Distillery Breaks All Rules
CrushBrew Editorial · Craft Spirits · 8 min read
Key Takeaways
A Chicago first — KOVAL, founded in 2008, was the first distillery to open in Chicago since the mid-1800s.
Organic and kosher — Every spirit is certified organic and kosher and made from scratch, grain to bottle.
Heart cut only — KOVAL uses only the purest “heart” of the distillate for a smoother, cleaner spirit.
Single barrel — Each bottle comes from one barrel, never blended, with a barrel number on the label.
Unusual grains — KOVAL was the first distillery to make a whiskey from millet, an ancient grain.
In This Article
The name
Grain to bottle
Heart cut & single barrel
Millet whiskey
FAQ
Quick reference
What is KOVAL, and why is it a Chicago landmark?
KOVAL Distillery opened in 2008 as the first distillery in Chicago since the mid-1800s, the work of husband-and-wife founders Robert Birnecker and Sonat Birnecker Hart, who left careers in academia and government to build it. Getting there took some doing. Part of the gap was legal: Sonat Birnecker Hart had to lobby in Springfield to change Illinois law so the distillery could sell its products on site and offer samples during tours. The rest was simply timing, since craft distilling was barely a movement yet.
The scale of that shift is striking. When KOVAL started, there were only around 60 craft distilleries in the country; today there are well over 2,000, and the Birneckers helped build much of that growth, training thousands of aspiring distillers and helping set up more than 190 distilleries worldwide through their consulting work. KOVAL itself has grown into one of the largest independent, woman-owned craft distilleries in the US.
“We wouldn’t want to produce spirits anywhere but Chicago, a city built on industry.”
— Becky Schultz, communications coordinator, KOVAL Distillery
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Where does the name KOVAL come from?
KOVAL translates to “blacksmith” in several Eastern European languages, but in Yiddish it carries a second meaning: “black sheep,” or someone who forges ahead and does something out of the ordinary. Sonat’s great-grandfather earned the nickname Koval when he left Vienna for Chicago as a teenager in the early 1900s to start a business, not far from where the distillery sits today.
There is a second thread, too. The surname of Robert’s grandfather, who taught him to distill, was Schmid, German for “smith.” Choosing KOVAL let the couple honor both families at once, and it spoke to their own story: leaving settled careers, moving to Chicago, and building something from scratch.
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What does “grain-to-bottle” mean, and why local organic farmers?
KOVAL aims to make the cleanest, freshest products it can, and that starts with the grain. The Midwest is home to a co-op of organic farms, and KOVAL contracts with them rather than buying pre-made neutral spirits to bottle, as much of the industry does. Every choice in the process, from grain to bottle, is intentional, and each step is handled in-house in Chicago.
Because every step is logged and certified organic and kosher, a bottle of KOVAL can be traced back not only to the individual barrel it was aged in, but to the original shipment of grain it was made from.
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What are KOVAL’s “heart cut” and single-barrel methods?
Two choices define the way KOVAL’s spirits taste. The first is using only the heart cut of the distillate. The second is bottling every release as a single barrel.
The Heart Cut
The “heart cut” is the pure middle portion of a distillation run, separated from the early “heads” and the late “tails.” KOVAL keeps only this heart cut, which gives a smoother, cleaner, more grain-forward spirit, without the bite you can taste when the tails are mixed in.
Single Barrel
A single-barrel whiskey is filled from one individual barrel, with nothing blended in. Every bottle of KOVAL carries a barrel number on the back label, and the distillery never reuses its barrels, so each bottle can be traced to its barrel and the grain that made it.
Together, the methods do two things. The heart cut keeps the spirit clean and grain-forward, and the single-barrel approach keeps flavor and color consistent while letting a curious drinker trace a bottle all the way back to the field. It is a level of transparency few distilleries offer.
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What makes KOVAL’s millet whiskey special?
Millet is an ancient grain, long used to make spirits in places like Nepal, but KOVAL was the first distillery to make a whiskey from it. As a lighter cereal grain, millet gives the whiskey notes of nut and vanilla and a bright finish.
Millet Whiskey
Millet whiskey is made from millet, an ancient, gluten-free grain used to make spirits in parts of Asia and Africa. KOVAL was the first distillery to make a whiskey from it. Lighter than corn or rye, millet gives notes of nut and vanilla with a bright finish, and KOVAL also blends it with corn in its Bourbon.
Millet turns up in KOVAL’s Bourbon, too, where it replaces the rye or wheat most bourbons use as a secondary grain alongside corn, lending natural sweetness and a creamy texture. It fits the distillery’s habit of reaching for unusual grains: most of its whiskeys differ from one another only in the grain that goes in.
KOVAL Single-Barrel Whiskeys by Grain
| Whiskey | Grain |
|---|---|
| Bourbon | Corn and millet (roughly 51% corn, 49% millet). |
| Rye | 100% rye. |
| Oat | 100% oat. |
| Four Grain | Oat, malted barley, rye, and wheat. |
| Millet | 100% millet, the first American millet whiskey. |
Frequently Asked Questions About KOVAL Distillery
🥃 KOVAL Distillery at a Glance
Key facts about the distillery, its people, and its spirits.
| Detail | Information |
|---|---|
| Founded | 2008, by Robert Birnecker and Sonat Birnecker Hart, in Chicago. |
| Distinction | The first distillery in Chicago since the mid-1800s. |
| Founders | Robert Birnecker (CEO and master distiller) and Sonat Birnecker Hart (president), who left academic and government careers. |
| Location | 4241 N Ravenswood Ave, in Chicago’s Ravenswood (Malt Row). |
| Certifications | Certified organic and kosher; made grain to bottle. |
| Signature methods | “Heart cut” distilling and single-barrel bottling. |
| Known for | Single-barrel whiskeys from unusual grains, including the first American millet whiskey; also gin, liqueurs, brandies, and vodka. |
| Visiting | Tours, tastings, and classes; reservations recommended. |
| Online | koval-distillery.com |